We are pleased to introduce as a manufacturer of various types of “SUPER STEAM” make Steam Boilers and Boiler pressure parts on turnkey basis required in various industries like Sugar Plant with Power Cogen, Petro Chemicals, Textile/Sizing Unit, Distilleries Factories, Pamseeds & Groundnut Oil Industries, Starch units, Paper Plant, Food Processing Units etc. Our range of Main Products is as mentioned below.
A) Sugar Plant
We undertake design, development, manufacture, supply & erection of complete sugar, jaggery, distillery plants with power co-generation on turnkey basis & boiler up to 130 TPH capacity at pressure 87 kg/cm2 with temp. 540°C
B) Boilers Plant
1. Water tube high pressure steam boilers capacity upto 150 tph for process industry and also for power co-generation pressure up to 105 kg/cm2 and superheater temperature upto 540°C based on multi fuel bagasse, husk, agrowaste, palm seeds, coal on furnace grates like chain grate stocker, dumping/pulsating grate, FBC/AFBC etc.
2. Water tube/D type upto 25tph on Oil/Gas or multifuel & fbc for coal/rice husk lignite etc.
3. Packaged shell type smoke tube, three pass wet back boilers on Oil / Solid Or multifuel upto 20 tph capacity & pressure upto 45 kg/cm2.
4. Composite hut type solid fuel boilers upto 20 tph at 21kg/cm2 suitable for agrowaste and fbc furnace for rice husk, coal etc.
5. Supply of Boiler Pressure Parts like Super Heater,Economisers, Steam Drum, Headers, Drum Internals, Bend Tubes, Air Heater,ESP, Wet Scrubber, Multicyclone Dust Collector, Steam Piping, PRV & PRDS, Piping etc.
6. Boiler Automation Like PLC/DCS,Three Elements Level, Attemperator System, Safety Instruments, Boiler Valves, Soot Blow Valves, Mobrey Controller, Steam Separator/Strainer, Safety Valves, Level Gauges, Forged Pipe Fittings, Flanges, Etc.
7) Steam Generator & Baby/ Hot Water Boiler, De-Aerator / CBD Tanks, Heat Exchangers, H.P.Heaters , Sterilizer Etc.
8) Modification/upgrate of existing boilers for higher capacity, fuel efficiency & to solve existing problem of steam generation and improve s.H. Temp. & Any kind of boiler modification.
We have supplied many boilers to Sugar/Distillery/Paper/Starch/Chemicals/Pam Oil Industries units having capacity from 1 TPH to 130 TPH & Pressure from 7 Kg/cm2 to 87 Kg/cm2 having saturated temperature & S.H.Temp. range 260°C to 540°C.
Our 50 TPH boiler having working pressure 45 Kg/cm2 & S. H. temperature 500°C is working since last seven years without any problem by M/s. Vitthal Sugar Ltd., M.S., India and they are co-generating power up to 7 MW (Back pressure) and also fuel (Bagasse) saving by 10%.
Our one more H.P. boiler working with M/s. Satish Sugar Ltd., Karnataka, India having capacity 90 TPH at Working pressure 72 Kg/cm2 & Temperature 510°C having cogeneration capacity 15 MW, working since last six year with bagasse saving upto 8%.
Also our one more H.P. boiler working at M/s. Sri Sri Sadguru Sugar Ltd., M.S., India having capacity 70 TPH at Working pressure 78 Kg/cm2 & Temperature 510°C from last one season with 12MW Power cogeneration & fuel efficiency achive 71%.Bagasse fire.
Our products are tested at various stages by Director of Steam Boilers / Lloyd’s Register Asia / Bureau Veritas etc. and also by various consultants as per code IBR/ASME/BS Standard. We use all approved material as per specification given in IBR/ASME/BS codes. We conduct all tests like Destructive testing of materials including Physical & Chemical tests, Bend tests, Ultrasonic tests, Weld tests, Radiography,Stress Reliving & Hydraulic tests etc. Our all welders are approved under IBR, Lloyd’s & BV and qualified for X-ray welding by Electric-Arc/Tig process.
We design boilers as per heat load giving maximum efficiency and capacity. All safety measures taken by us providing Mechanical & Electronic instruments to run Boiler safely. All our products are approved by various consultants and parties. List of our clients is attached.
We have a full flanedged Heavy Machinery workshop for fabrication having facilities like Plate Bending Machine Capacity 80mm thk x 3000mm Width, CNC Tube Bending Machines up to 115mm dia, Radial Arm Drill Machines up to 101mm dia., Hydraulic CNC tube Swage end Machines up to 76.2mm dia, , Over head handing Crane facility, Auto Welding Machines, Hydraulic Presses up to 400 Tons,Mechanical & Hydraulic. Testing Machines etc. also office with Full Computerized facility in Planning, Autocad Design, Drawings, Production, and Inspection & Sales service departments respectively.
Our Managing Director and staff are having more than Twenty six years of experience in Boiler Industry. Our sister concern M/s. Asian Boiler Engineers Pvt. Ltd is involved in doing Project Piping, Boiler Erection, Retubing and Modification etc. since the last 30 years.
For your kind perusal we are enclosing herewith our Organization Information, List of Valued Clients and Production facilities with us for execution of jobs. We would request you to register our name as an Approved Boiler Manufacturers & Supplier.